General Tile Installation Practices
1. Surface Preparation
Substrate must be flat, clean, and sound.
Flatness tolerance: 1/4" in 10 ft for smaller tile, 1/8" in 10 ft for large-format tile.
Remove contaminants like dust, paint, or grease.
Use underlayments (cement board, uncoupling membranes, or crack isolation) when required.
2. Layout & Planning
Dry lay tiles to check layout, cuts, and joint alignment.
Avoid small slivers of tile at edges.
Keep consistent grout joints — minimum 1/16"–1/8", depending on tile and environment.
Plan for movement joints every 8–12 ft indoors and at perimeters.
3. Mortar & Setting
Use the correct thinset mortar type for the application (standard, polymer-modified, or LFT for large tile).
Apply mortar with a notched trowel appropriate to tile size.
Always back-butter tiles 12"x12" and larger for full coverage.
Set tile into mortar with a slight back-and-forth motion to collapse ridges.
Aim for 80% coverage indoors and 95% coverage outdoors or wet areas.
4. Tile Placement
Use spacers or a leveling system to maintain alignment and reduce lippage.
Continuously check for flatness with a straightedge.
Clean thinset from joints and tile faces before it cures.
5. Grouting & Finishing
Allow mortar to cure (usually 24 hrs).
Apply grout evenly, pressing fully into joints.
Wipe clean with a damp sponge; avoid dragging grout from joints.
Seal grout if required.
Special Rule for Large-Format Tile (e.g., 24"x48")
Offset Staggering: Do not exceed 1/3 offset (max 16" on a 48" tile). Reason: Large tiles often have a slight bow; at 50% offset, high and low points align, causing lippage. At 1/3 offset, high/low points do not line up, producing a flatter installation. Always use an LFT mortar and a leveling system for best results.